Evaluating Wirewound With Thick Film Energy Resistor Technological innovation

In this post we Review two of the most common resistor types for electricity resistor purposes, Wirewound development and thick film technologies.

Regardless of the development The main style concerns when designing any power resistor are:

- The resistor benefit
- The demanded energy managing ability
- Resistance security with time
- Transform in resistance value with temperature

In almost any substantial power application temperature outcomes as well as the resistor electricity managing capability are the most crucial factors. The materials and solutions used to construct the resistor includes a direct effect on its long lasting performance and steadiness.

Resistor Development

The resistor layout and building provides a immediate impact on its long run security and performance. Overall resistance is decided by the resistivity with the resistor substance, and also the resistor track size, width and thickness. There are apparent restrictions with no matter what resistor materials is picked. For thick film resistors although it is possible to raise keep track of size and width significant boosts in thickness are not possible and also a limited variety of fabric resistivity are offered. For wirewound expanding both the wire thickness or size has A significant influence on the size of your resistor.

The long run stability with the resistor material as well as influence of temperature are also vital issues. Temperature effects can degrade the resistor efficiency or, in Severe conditions, bring about resistor failure. During the thick movie resistors temperature outcomes can be minimized by choosing an appropriate thickness of an appropriate substrate material. For Wirewound resistors the development, core substance, the wire sort and diameter, the all involve mindful thought.

Comparing Resistor Systems

The main element benefits of thick film electric power resistors over Wirewound are more compact sizing, are available at drastically lower Price (like tooling Charge), have decrease inductance and improved thermal administration. Thick film resistors are hence scaled-down, Have a very speedier frequency reaction and therefore are superior suited to heat sinking purposes. Thick movie technologies also provides bigger resistance values and higher voltage rating than Wirewound resistors.

The key advantage of thick film technological innovation in higher electric power applications will be the higher thermal conductivity of the ceramic (Alumina) substrate making it ideal for programs wherever substantial electric power dissipation is necessary in a small place. The substrate content means it is a wonderful match With all the aluminium content in heat sinks which is chemically inert and mechanically stable.


While Wirewound resistors do offer you bigger precision (enhanced tolerance), higher security and reduce values it is usually transistor at the cost of much larger footprint and higher inductance than an equivalent thick movie unit. Any Wirewound resistor is fundamentally a coil of wire (an inductor) and Despite the fact that preference of material can Restrict the influence in the significant inductance it remains A significant downside. The coil construction also makes warmth dissipation a major difficulty.

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